Introducing HS-Pro

2kg per day of productivity in Carbon Reinforced Polymers

First deliveries May, contact for more information.

print Big, print Strong, print Fast

If we can 3D print a motorcycle in a week, what can it do for you?

build envelope (x|y|z): 400mm|400mm|300mm
machine dimensions (W|D|H): 690mm|785mm|725mm
speed: up to 2kg per day
materials: PA12-CF, PA12-GF, PETG-CF, 95A Flex
power: 120v AC 1800W
weight: 97 kg

Contact

HS-Pro Overview

Hot = Strong

Active 60°C chamber temp
Cold to hot in 5 minutes

Don't compromise on quality and speed

1HP of closed loop servo motors Precision ball screws

Intuitive interface

HD 7” touch screen
WIFI + ethernet + USB
Hardware Airgap avalible

Print Big Parts

400mm x 400mm x 300mm
(15.75” x 15.75” x 12”)

HS-Pro Overview

Hot = Strong

Active 60°C chamber temp
Cold to hot in 5 minutes

Don't compromise on quality and speed

1HP of closed loop servo motors Precision ball screws

Intuitive interface

HD 7” touch screen
WIFI + ethernet + USB
Hardware Airgap avalible

Print Big Parts

400mm x 400mm x 300mm (15.75” x 15.75” x 12”)

Materials Overview

Carbon Fiber PETG

Great feature detail
High print speed

95A FLEX

Tough, flexible and compliant

Carbon Fiber Nylon

Replaces Cast Aluminum ‍

Glass Fiber Nylon

Excellent wear properties
Good impact Resistance

Strength

Pantheon parts can replace aluminum components in many cases. The brake lever below is an OEM Honda part that is made of cast aluminum. We designed a functional equivalent for additives and printed them in various processes. The part printed on HS-Pro was the only one capable of matching the OEM part in strength.
OEM Aluminum
1,063N
HS-Pro CF-PA
1,039N
Ultem 9085
595N
3D HR PA 12 GB
489N
ABS M30
269N

Print Time

Strong and big is only useful if you don't have to wait a week for it. With HS-Pro you can print 1-2kg a day at production quality.

2.26kg in 42hrs
PA12-CF

Motorcycle Frame Front
[x|y|z]: 370x180x265mm

1.41kg in 10hrs
PETG-CF

Deposition Sound Speakers
[x|y|z]: 250x178x245mm

1.73kg in 40 hrs
PA12-GF

36 x 2.5" drive gears
[x|y|z]: 64x64x42mm

.677kg in 19hrs
95A FLEX

6 x Intake air duct
[x|y|z]: 250x178x245mm

Build Volume

With 3D printers, bigger is always better. The 400mm square bed is the largest we could fit into a printer that still fits through an ADA doorway. You're going to be shocked with what you can fit.
3X more parts per build
Compared to a competitor machine, our customer running the gear print above was able to fit 90% more parts per job. For us, that means 3 swing arms instead of 1.
Fit Huge Parts
Going to a 400mm bed let us print an entire motorcycle frame in one job. Most competitors can't even fit one part.

Pantheon Slicer

Mac and Windows support, runs local, unlimited seats, no logins, stupid fast

Multithreaded slicing uses your whole computer's power and means large projects are easy to iterate on

Complete set of G-code visualization and analysis tools shows you exactly what the printer is doing

Every slicing parameter is continuously adjustable, letting you dial in exactly what you want

Mesh and surface part modifiers let you setup parts walls, infill and supports on a per-feature basis

True level

On most printers, the bed is a single Z axis with one degree of freedom. We independently control 3 corners of the bed to allow full software control of bed/printhead alignment.

This means that instead of adjusting for bed-head misalignment in software, we physically move the bed to be parallel to the printhead travel at the start of every print.

This combined with a precision cast aluminum bed surface lets us guarantee part flatness and squareness within 0.050mm.

Printheads are more than just an extruder

A nozzle load cell allows for nozzle probing for the bed for levelling, and in the future print force analysis for realtime quality control.

Onboard STM32 compute module means short analog signal paths and room for lots of sensors. Signal integrity is essential to properly control extrusion.

lightweight billet monoblock construction for the printhead. printhead stiffness is critical to print quality, that's why we use a

All heat must be removed from the part as quickly as it is added by the extruder, no more, no less. We use giant precision-controlled fans to get perfect cooling.

Stepers are bitch ass

Cast aluminum tooling plate with a high-force magnetically-attached build plate. The build tray is kinematically mounted to eliminate warping during heat cycles.

Key Features:

  • 16mm thick for thickness
  • super flat +/- 20 μm
  • 500w 24v heating
  • Kelvin kinematic coupling for warp-free heating

Technical Specifications

Contact

Technologies

Fused Filament Fabrication (FFF)
Patented floating frame system
Carbon-aluminum composite X-spar
Patent-pending nozzle contact probing strain gauge
True level bed

Build Envelope

400mm x 400mm x 300mm

Print Bed

Maxwell kinematic mount
ALCA5 aluminum tooling plate print surface, 20µm flatness
Independent 3-point bed levelling, 20µm tolerance
CNC machined finish
1000W

Build Tray

Removable magnetic spring steel
PEI Coated (smooth and textured available)

Bed Temp

145°C (293°F) Max

Filament Sensor

Mechanically actuated photo gate

Chassis

Topology-optimized Billet 6061 T6 aluminum

Enclosure

Stainless Steel & Acrylic

Chamber

Close loop-controlled temperature to 60°C (140°F) Max
1000W convection heating
Active cooling

Print Head

Download PDF

Compute

STM32 M0
TMC 2209

Extruder

Billet 6061 T6 Aluminum, 8mm direct-drive hardened steel gears

Hotend

Nickel-plated high temp copper alloy

Hotend Power

120W

Hotend Temp

500°C Max

Temperature Sensor

PT1000 Platinum RTD + MAX31865

Part Cooling

RPM Closed loop controlled Radial Fan
60mm diameter
5 CFM @ 25 mmH20
CFD-optimized cooling duct

Probing

Nozzle contact probing
Patteted controll electronics

Nozzle

0.4mm, 0.5mm and 0.6mm DLC-coated Hardened Steel
0.6mm nickel-plated copper alloy
M6 Thread - 7mm hex

Connectivity

CANBUS

Kinematics and Motion

Download PDF

Motors X|Y

Teknik Clearpath Closed Loop DC Servos
Integrated Controllers
Resolution: 0.057°
Repeatability: 0.03°
946W 2.6N-m

Motors Z

Hollow core precision stepper motors
TMC 5160 Drivers

Linear Motion X|Y

C7 preloaded ball screws
X guides: Dual MGN9 light preload
Y guides: Dual MGN15 light preload

Linear Motion Z

Z: C5 Ground preloaded ball screws
Z guides: dual 30mm hollow guides for each stage

Rapid Speeds

750 mm/s

Print Speed

500 mm/s

Acceleration

250,000 mm/s2 <-- this is not a typo

Deposition rate

CF-PETG: 2KG/day avg
CF/GF-Nylon: 1KG/day avg
95A FLEX: 1KG/day

Minimum layer height

0.05mm

Resolution

X-Y: 25 μm
Z: 1.5 μm

Electronics

Download PDF

Main Computer

Cortex-A72 (ARM v8) 64-bit SoC @ 1.5GHz (upgradeable)
8 GB RAM
32GB eMMC Flash memory

Camera

1080p auto focusing

Architecture

Klipper

Connectivity

100M Ethernet
2.4 GHz, 5.0 GHz IEEE 802.11 b/g/n/ac wireless
CANBUS (internal)
USB

Display

Hi-res 7in IPS touchscreen

Physical Specifications

Download PDF

Size

machine dimensions (W|D|H):
690mm|785mm|725mm
27.1”|30.9”|28.5”

Height with lid open

1000mm
40 in

Weight

79kg (214lbs)

Operating Temperature Range

15-35°C

Power Supply voltage

100-240V AC, 50/60Hz

Input Power

1800w

Safety Features

Download PDF

Thermal Runaway Cutoff

Thermal Fusing on all AC heaters

Emergency stop button

Replaceable Fuses

Active HEPA+VOC Filtration Available

Operating system

Win 7+
Mac OS M1
Mac OS Intel
Linux (source code here, good luck)

Where it runs

local

Supported file formats

STL,STP,3MF,OBJ + more

Multithreading

yes